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HFC refrigerants are being used more and more these days. They do not destroy the ozone layer and offer the same non-combustibility, stability and low toxicity as formerly used CFCs and HCFCs. Moreover, HFC refrigerants are energy-saving. |
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| Alternative refrigerants |
| (1) |
HFC-134a: Alternative refrigerant to CFC-12 |
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HFC-134a was introduced early on as a refrigerant for car air-conditioning and refrigerators because it has refrigerant characteristics and a stability very similar to CFC-12. It is being used not only as an alternative to CFCs but also HCFCs, as well as a foaming agent for polyethylene and other substances. It is also being used in aerosol sprays because of its non-combustibility. |
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Features |
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Most similar to CFC-12 in terms of characteristics |
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High thermal stability, non-corrosive and low toxicity |
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More soluble in water than CFC-12 |
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Poorly compatible with mineral oils like naphthene used with CFC-12 (Good compatibility with polyalkylene glycol and ester oils) |
| <Theoretical refrigerant cycle characteristics> |
|
Vapor
pressure
(kPa) |
Condensation
pressure
(kPa) |
Discharge
temperature
( ) |
COP |
Refrigerating
capacity
(kJ/m3) |
| HFC-134a |
165 |
770 |
39 |
4.9 |
1300 |
| CFC-12 |
182 |
744 |
38 |
4.9 |
1340 |
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Vapor temperature/Condensation temperature: -15 /30 Superheat temperature/Supercool temperature:0 /5 |
| (2) |
R-407C and R-410A: Alternative refrigerants to HCFC-22 |
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The ban on HCFC-22 use began with the Copenhagen Conference. Since there was no single alternative refrigerant, attempts have been made to replace it with mixed refrigerants of 2 or 3 components. R-407C and R-410A have been tested in detail by both AREP and JAREP *, and use has already begun in air-conditioning systems and room air conditioning.
*AREP FAlternative Refrigerant Evaluation Program of the America Air Conditioning Refrigerant Association
JAREPFAlternative Refrigerant Evaluation Program of the Japan Air Conditioning Refrigerant Association |
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1, |
Features of R-407C |
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3-component non-azeotropic mixed refrigerant (HFC-32, 125 and 134a) |
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Theoretical COP of 97% compared to HCFC-22 (System COP test sample of optimized system = 99%) |
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Almost same pressure as HCFC-22 |
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Constituent boiling point must be considered when refilling |
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Almost same solubility in water as HCFC-22 |
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Poorly compatible with mineral oils like naphthene used with HCFC-22 (Good compatibility with ester and ether oils) |
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Major uses: Air-conditioning systems, room air-conditioning and refrigeration equipment |
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2, |
Features of R-410A |
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2-component near azeotropic mixed refrigerant (HFC-32 125) |
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Theoretical COP of 89% compared to HCFC-22 (System COP test sample of optimized system = 101%) |
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Pressure is approx. 1.6 times higher than HCFC-22, thus major design changes are required. |
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High pressure refrigerant ensures high cooling/heating capacity |
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Constituents have similar boiling points, but refilling is needed. |
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Slightly more soluble in water than HCFC-22 |
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Poorly compatible with mineral oils like naphthene used with HCFC-22 (Good compatibility with ester and ether oils) |
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Major uses: Air-conditioning systems, room air-conditioning and refrigeration equipment |
| <Theoretical refrigerant cycle characteristics> |
|
Vapor
pre-
ssure
(kPa) |
Con-
densation
pressure
(kPa) |
Temper-
ature glide¦
( ) |
Dis-
charge temper-
ature
( ) |
Cooling |
Heating |
| COP |
Refrigr-
eating
capacity
(kJ/m3)
|
COP |
Refriger-
eating
capacity
(kJ/m3)
|
| R-407C |
499 |
2112 |
4.3 |
67.4 |
4.03 |
3014 |
5.03 |
3762 |
| R-410A |
804 |
3061 |
0.07 |
72.5 |
3.69 |
4190 |
4.69 |
5326 |
| HCFC-22 |
498 |
1943 |
0 |
70.3 |
4.14 |
3010 |
5.14 |
3737 |
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*Temperature differential between dew point and boil point at condensation pressure
Vapor temperature/Condensation temperature:0 /50
Superheat temperature/Supercool temperature: 0 /0 |
| <Performance in actual use> |
| Unit specification |
R-407C |
R-410A |
| Cooling |
Heating |
Cooling |
Heating |
| Drop-in |
90 |
89 |
94 |
93 |
| Optimized* |
99 |
98 |
101 |
101 |
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| *Refrigerant charge, expansion valve aperture, inverter control, heat exchange convection, etc. |
| (3) |
R-404A: Alternative refrigerant to R-502 |
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R-502 is a mixture of HCFC-22 and CFC-115. These two constituents have similar boiling points. Compared to HCFC-22, R-502 has a slightly higher discharge temperature. It is thus widely used in commercial low temperature equipment. R-404A has the same if not lower discharge temperature than R-502. For this reason, it was tested in detail by AREP/JAREP and is already used in refrigeration trucks and conditioning units. |
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Features of R-404A |
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3-component near azeotropic mixed refrigerant (HFC-125, 143a and 134a) |
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Theoretical COP of 89% compared to R-502 |
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Can replace R-502 without major design changes. |
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Constituent have similar boiling points, but refilling is needed |
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Slightly more soluble in water than R-502 |
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Poorly compatible with mineral oils like naphthene used with R-502 (Good compatibility with ester and ether oils) |
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Major uses: Mid-to-low temperature refrigerating systems (i.e.: showcases, cold storage warehouses, refrigeration trucks, etc.) |
| <Theoretical refrigerant cycle characteristics> |
| |
Vapor pressure
(kPa) |
Conden-sation pressure
(kPa) |
Temper-ature glide
( )* |
Discharge temper-ature
( ) |
COP |
Refrige-rating capacity
(kJ/m3) |
| R-404A |
204 |
2044 |
0.3 |
83 |
2.01 |
1009 |
| HCFC-22 |
164 |
1730 |
0 |
120 |
2.33 |
1053 |
| R-502 |
197 |
1870 |
0 |
89 |
2.25 |
1.86 |
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| *Temperature differential between dew point and boil point at condensation pressure |
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Vapor temperature/Condensation temperature: -30 /45 |
Superheat temperature/Supercool temperature: 30 /0 |
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