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Sakai Plant

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Environmental Inspection Data

Sakai Plant

Sakai Plant: FY2006

Sakai Plant, Kanaoka Factory Outline

Main products Air conditioning and refrigeration equipment
Number of employees 1,499 persons
Site area Approx 117,000m2

Sakai Plant, Rinkai Factory Outline

Main products Compressor, Air conditioning and refrigeration equipment
Number of employees 289 persons
Site area Approx 90,500m2
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INPUT/OUTPUT

Input items

Energy
Electricity 42,353MWh
Gas 2,137km3
Oil 15kl
Steam 0GJ
Water 272km3

Output items (emission/recovery/recycling)

Air Emissions
CO2 associated with the use of energy 20,556tons
NOx 2.27tons
SOx 0.00tons
VOC 5.00tons
PRTR Low Substances 15.01tons
Discharged into water and soil
Effluent water 192km3
PRTR Low Substances 0.00tons
COD 0.60tons
Waste
PRTR Low Substances 7.40tons
Waste generated 3,122tons
  ↓
Breakdown
Amounts of wastes disposed by landfill and incineration 19tons
Amounts of resources recycling 3,103tons

*PRTR Low Substances processed at each factory amounting to 1 ton or more per year.

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Environmental Inspection Data

Kanaoka Factory

Amount of PRTR Low Substances

Unit:tons/year
Substance Emission
volume
Transfer
volume
Removal
volume
Atmos-
phere
Public water Sewage Waste
Chlorodifluoromethane
(HCFC-22)
10.39 0.00 0.00 6.42 0.00
Toluene 2.70 0.00 0.00 0.00 3.41
Xylene 0.71 0.00 0.00 0.00 2.04
Ethyl benzene 0.34 0.00 0.00 0.00 1.47
Water-soluble zinc
compound
0.87 0.00 0.00 0.87 0.00
4,4-isopropyridinediphenol
(bisphenol A)
0.00 0.00 0.00 0.11 0.01
Total 15.01 0.00 0.00 7.40 6.93

Atomospheric pollution measurement

Unit: NOx :ppm Particulate:g/m3N
Substance Facility Government
or municipal
standard
Company
standard
Measurement
(largest value)
NOx Boiler1 150 46 33
Boiler2 150 53 32
Boiler3 150 53 36
Boiler4 150 60 24
Boiler9 150 60 39
Boiler8 150 53 37
Particulate Firing drying oven 0.1 0.01 0.005

Water pollution measurement

Unit:mg/l
Measurement
material
Government
or municipal
standard
Company
standard
Measurement
(largest value)
Health
items
Fluorine and its compound 8 7.2 1.5
Ammonia, ammonium compounds, nitrite and nitric compounds 100 90 12
Living
environment
items
Hydrogen ion concentration index (pH) 5.0-9.0 5.9-8.5 7.7
Biochemical oxygen demand [BOD] 600 100 3.4
Chemical oxygen demand [COD] - 300 5.5
Suspended solids 600 100 1.4
Normal hexane extracts (mineral oil) 5 4.5 0.8
Copper - 1.0 0.1
Zinc - 1.8 0.2
Soluble iron - 2.0 0.1
Soluble manganese - 2.0 0
Total phosphorus 32 10 0.4
Total nitrogen 240 50 9.5

*The following materials were below the detectable limit;
hexavalent chromium, Boron and its compound, Phenolic acid, Chrome

Noise generated

Unit:dB
  Government or municipal standard Company standard Measurement
(largest value)
Daytime 65 54 54
Morning and night 60 49 49
Nighttime 55 44 44

Vibrations generated

Unit:dB
  Government or municipal standard Company standard Measurement
(largest value)
Daytime 65 59 43
Nighttime 60 54 35
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Environmental Inspection Data

Rinkai Factory

Amount of PRTR Low Substances

Unit:tons/year
Substance Emission
volume
Transfer
volume
Removal
volume
Atmos-
phere
Public water Sewage Waste
Chlorodifluoromethane
(HCFC-22)
5.18 0.00 0.00 1.78 0.00
Toluene 0.39 0.00 0.00 0.00 6.40
Xylene 0.29 0.00 0.00 0.00 5.00
Ethyl benzene 0.21 0.00 0.00 0.00 4.61
Total 6.07 0.00 0.00 1.78 16.01

Atomospheric pollution measurement

Unit: NOx :ppm
Substance Facility Government
or municipal
standard
Company
standard
Measurement
(largest value)
NOx Boiler1 150 80 44
Boiler2 150 80 38
Boiler3 150 65 34
Drying oven1 230 130 38

Water pollution measurement

Unit:mg/l
Measurement
material
Government
or municipal
standard
Company
standard
Measurement
(largest value)
Health
items
Fluorine and its compound 8 5 1.5
Living
environment
items
Ammonium-nitrogen, nitrite nitrogen and nitrate nitrogen compounds - 90 9.0
Hydrogen ion concentration index (pH) 5.8-8.6 5.8-8.6 7.3
Biochemical oxygen demand [BOD] 160 13.5 8.8
Chemical oxygen demand [COD] 160 13.5 5.5
Suspended solids 200 15 6.1
Normal hexane extracts (mineral oil) 5 1.0 0.8
Phenolic acid 5 1.0 0.1
Copper 3 1.0 0
Zinc 2 1.0 0
Soluble iron 10 0.76 0.2
Soluble manganese 10 1.0 0.3
Coliform group concentration(unit/cm3) 3000 2700 22
Total phosphorus 16 2 0.3
Total nitrogen 120 40 17

*The following materials were below the detectable limit;
Boron and its compound, Chrome

Noise generated

Located in industrial areas, not subject to noise ordinances.

Vibrations generated

Located in industrial areas, not subject to vibrations ordinances.
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